What is SMARTLUB and how does it work?

Milleral adds value to its products, turnkey projects and services with the innovative solutions.

SmartLub is the name of the automatic and planned lubrication system that Milleral has developed to increase the efficiency of the machines and plants and to decrease spare parts and maintenance costs in the grain milling sector.

With a smart control unit, SmartLub lubricates ; With proper amount, At the proper time, At the proper points.

Importance of SMARTLUB
34% Metal Fatigue

More usage than recommended, imperfect lubrication or maintenance free cause bearing loss

14% Dirt

Wrong isolated bearing and grease cause bearing loss

16% Defective Assembly

Defective Assembly cause bearing loss during maintenance

36% Imperfect Lubrication

Non lubricated bearing, imperfect lubrication or usage of wrong grease cause bearing loss.

Advantages of SmartLUB
IT HEADS OFF THE MACHINES TO BE STOPPED
The machines must be stopped with manuel and routin lubrication.
The roller mill must be stopped for every two months with one day each so it causes six days in total for a year.
It causes faults because of dirty as in the case of manual lubrication. It prevents faults and increase efficiency of machines with quality lubrication.
IT SAVES COSTS OF SPARE PARTS
Bearings costs 22.000 Euros for 450 tons plant because of having lubrication problem in eight different areas.
IT PREVENTS COST OF LABOR CAUSED OF FAULT
Two employees must work one day extra in every two months for lubrication of 450 tons/day plant so approximately it costs 400 euros.
INVESTMENT RETURN IN A SHORT TIME
Smartlub repay its cost in 3 years
The lifetime of roller mill is 5 years in manuel lubrication but it increase till 20 years with smartlub.
Working Principle
With SmartLub Control Unit;
It is a safe system with 325 bar pressure pump and hard wearing hose. That is why it can lubricate till furthest areas.
It warns the system when grease run out
The system can be stopped automaticly unless there is lubrication.
The lubrication system can be controled by PLC
Time of investment return
22.000 EUR
Cost of bearing change
/
5
YEAR
+
400 EUR
EMPLOYEE 400 EUR
=
4.800 EUR
Total Cost
22.000 EUR
/
20
YEAR
=
1.100 EUR
Total Cost
4.800 EUR
Manuel lubrication cost
-
1.100 EUR
Automatic Lubrication cost
=
3.700 EUR
Total Return
10.000 EUR
/
3.700 EUR
Return in a year
=
2.7 YEAR
Central Lubrication Unit